Abhilash Kumar | Mechanical Designer

Abhilash Kumar | Mechanical Designer

Hello,

I am Abhilash Kumar Venkatayogi, a Mechanical Designer specializing in precision-driven, manufacturable engineering solutions through advanced CAD modeling, structural analysis, and design optimization.

Professional Summary

 

 

 

Mechanical Designer with over 8 years of experience in CAD modeling, structural analysis, and manufacturing design across defense, automotive, and industrial sectors. Proficient in tools like AutoCAD, SolidWorks, CATIA, and NX, with a strong foundation in GD&T, DFM, and FEA. Demonstrated ability to deliver robust, cost-effective designs aligned with ISO, ASME, and MIL standards. Known for optimizing product development cycles, ensuring quality compliance, and bridging the gap between engineering design and manufacturing execution.

Services

3D CAD Modeling & Drafting

Create detailed 3D models and 2D drawings for manufacturing accuracy.

Finite Element Analysis (FEA)

Analyze stress, fatigue, and deformation using FEA tools for validation.

Sheet Metal & Assembly Design

Design manufacturable sheet metal parts with complete assembly integration support

GD&T and Tolerance Stack-Up Analysis

Apply precise GD&T standards for high-accuracy, tolerance-based manufacturing processes.

Design for Manufacturing (DFM) & Cost Optimization

Optimize designs to reduce production cost and enhance build efficiency.

Technical Documentation & BOM Generation

Deliver fabrication-ready drawings, BOMs, and process documents for production.

Skills

3D CAD Modeling (AutoCAD, SolidWorks, CATIA, NX)

95%

Finite Element Analysis (ANSYS, Abaqus, NX Nastran)

90%

GD&T & Engineering Drawings (ANSI, ISO standards)

92%

Mechanical System Design (DFM, Sheet Metal, Structural Integration)

88%

Experience & Education

Feb 2024 – Present

Mechanical Designer – Abhiyantriki Inc

Designed modular conveyor support systems and performed advanced FEA simulations for structural validation.

Aug 2023 – Dec 2023

Production Associate – Electromac

Executed precision assembly and quality inspection of mechanical components using GD&T standards.

Nov 2017 – Jun 2023

Mechanical Designer – Research Centre Imarat

Developed defense-grade mechanical systems with CAD modeling and FEM analysis under MIL standards.

Apr 2015 – Sep 2017

Mechanical Designer – Essener Transformers

Engineered transformer structures optimizing thermal, electromagnetic, and structural performance.

Jan 2014 – Jan 2015

Graduate Apprentice Trainee – Bharat Dynamics Ltd

Assisted in defense manufacturing workflows, quality audits, and ERP-based production planning.

Jul 2009- Jun 2013

Bachelor’s in Mechanical Engineering – Siddhartha Institute of Engineering and Technology

Gained strong foundations in mechanical design, materials, and manufacturing principles.

projects

Air Sorties

Aerodynamics Simulation

  • Reduced drag using computational airflow optimization methods.
  • Refined fuselage surface geometry using advanced FEA-based aerodynamic studies.
  • Validated lift coefficients through simulated wind tunnel testing environment.

Van Trail Testing

Load Distribution Analysis

  • Collected real-world data across 100+ dynamic driving load scenarios.
  • Improved fuel efficiency through optimized weight placement.
  • Enhanced suspension response and cargo safety under stress testing trials.

FUN FACTS

Projects Completed
0
Clients
0
Hours worked
0
Simulations Run
0

TESTIMONIALS

"Abhilash consistently delivers high-precision mechanical designs with deep technical insight. His ability to integrate FEA, CAD, and manufacturing requirements makes him an invaluable asset to any engineering team."

John Doe

"From concept to fabrication, Abhilash ensures quality and efficiency. His expertise in GD&T, structural analysis, and defense-grade standards truly sets him apart in mechanical design."

Jane Doe

Contact

Call us

(+1) 226-975-7146

Email us

abhilashkumar301@gmail.com

Visit us

London, Ontario, Canada